Medical Cart and Mobile Platform Design

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HERNETICS logo
  • Dentist treating a patient with the Solea dental laser
  • Solea dental laser cart with touchscreen and articulated arm
  • Dentist treating a patient with the Solea dental laser
  • Solea dental laser cart with touchscreen and articulated arm

Medical Cart and Mobile Platform Design

Medical Cart and Mobile Platform Design

HERNETICS designs medical carts, mobile consoles, and articulating mounts for capital equipment, where the cart serves as the system for the medical device. We have developed the chassis, the device housing, and its accessories as one complete system, where weight, cabling, cooling, and user access are resolved together instead of clashing at integration.


A mobile platform is judged on details clinicians feel every day and test labs measure: how hard it is to push down a corridor, whether it crosses a threshold without lifting or lurching, whether it holds still on a ramp when the brakes are set, and whether a loaded monitor arm can swing out without shifting the cart's balance.


We design for center of gravity, caster selection and braking, propulsion force, and arm reach and articulation from the start. We also plan the cable routing, heat venting, and cleanable surfaces into the architecture, and design toward IEC 60601-1 stability and mechanical requirements before the cart ever reaches the test lab.

HERNETICS designs medical carts, mobile consoles, and articulating mounts for capital equipment, where the cart serves as the system for the medical device. We have developed the chassis, the device housing, and its accessories as one complete system, where weight, cabling, cooling, and user access are resolved together instead of clashing at integration.


A mobile platform is judged on details clinicians feel every day and test labs measure: how hard it is to push down a corridor, whether it crosses a threshold without lifting or lurching, whether it holds still on a ramp when the brakes are set, and whether a loaded monitor arm can swing out without shifting the cart's balance.


We design for center of gravity, caster selection and braking, propulsion force, and arm reach and articulation from the start. We also plan the cable routing, heat venting, and cleanable surfaces into the architecture, and design toward IEC 60601-1 stability and mechanical requirements before the cart ever reaches the test lab.

Case Study: Solea

Case Study: Solea

2014 Medical Design Excellence Awards Gold Winner

Challenge: Integrate a CO2 laser system, an articulating beam delivery arm, and the handpiece into a complete mobile console system for use across dental operatories.

Solution: HERNETICS designed the console, delivery arm, and handpiece as one system of more than 650 components and 150 custom parts. From a literal napkin sketch to testing lab in under 7 months. Comparable quotes were 18-24 months.


Result: Concept to 510(k) clearance in under two years, and Gold at the 2014 Medical Design Excellence Awards.

  • Solea cart front, side and internal layout views
  • Solea cart functional prototypes in the lab
  • Solea cart prototype with side panels removed showing internal assemblies
  • Dentist evaluating a Solea prototype chairside
  • Solea user testing session with dental clinicians
  • Mobile console CAD section showing internal component layout
  • Cart display arm and monitor mount, CAD and prototype views
  • Molded console cover panels, prototype parts
  • Molded cart enclosure panels and handle, prototype parts
  • Solea cart concept sketches with front and side views
  • Solea cart concept sketches
  • Solea cart front, side and internal layout views
  • Solea cart functional prototypes in the lab
  • Solea cart prototype with side panels removed showing internal assemblies
  • Dentist evaluating a Solea prototype chairside
  • Solea user testing session with dental clinicians
  • Mobile console CAD section showing internal component layout
  • Cart display arm and monitor mount, CAD and prototype views
  • Molded console cover panels, prototype parts
  • Molded cart enclosure panels and handle, prototype parts
  • Solea cart concept sketches with front and side views
  • Solea cart concept sketches

Case Study: EZ Scope

Case Study: EZ Scope

2022 Medical Design Excellence Awards Finalist

Challenge: Dental digital imaging system that revolutionizes dental professional workflow (highest rate of lower back pain in the medical industry). Replace the traditional dental surgical operating microscope and loupes with a touchscreen digital imaging system, allowing clinicians to work in a neutral, upright posture.

Solution: HERNETICS designed the arm and mobile base, monitor positioning, and integrated mounting hardware.


Result: Finalist at the 2022 Medical Design Excellence Awards.

  • EZ Scope digital dental microscopes on mobile stands
  • Clinician adjusting the EZ Scope display head
  • EZ Scope mobile stand prototypes, in the lab and at a trade show
  • Dentist using the EZ Scope digital microscope during a procedure
  • Dentist positioning the EZ Scope digital microscope chairside
  • EZ Scope display and camera head on arm, CAD
  • EZ Scope articulating arm with display and camera, CAD side view
  • EZ Scope display, arm joint and camera, CAD detail
  • Ergonomic study of EZ Scope monitor positions with a dentist and patient
  • Two EZ Scope display prototypes on the bench
  • 3D-printed prototype parts for the Solea cart
  • EZ Scope digital dental microscopes on mobile stands
  • Clinician adjusting the EZ Scope display head
  • EZ Scope mobile stand prototypes, in the lab and at a trade show
  • Dentist using the EZ Scope digital microscope during a procedure
  • Dentist positioning the EZ Scope digital microscope chairside
  • EZ Scope display and camera head on arm, CAD
  • EZ Scope articulating arm with display and camera, CAD side view
  • EZ Scope display, arm joint and camera, CAD detail
  • Ergonomic study of EZ Scope monitor positions with a dentist and patient
  • Two EZ Scope display prototypes on the bench
  • 3D-printed prototype parts for the Solea cart
  • EZ Scope digital dental microscopes on mobile stands
  • Clinician adjusting the EZ Scope display head
  • EZ Scope mobile stand prototypes, in the lab and at a trade show
  • Dentist using the EZ Scope digital microscope during a procedure
  • Dentist positioning the EZ Scope digital microscope chairside
  • EZ Scope display and camera head on arm, CAD
  • EZ Scope articulating arm with display and camera, CAD side view
  • EZ Scope display, arm joint and camera, CAD detail
  • Ergonomic study of EZ Scope monitor positions with a dentist and patient
  • Two EZ Scope display prototypes on the bench
  • 3D-printed prototype parts for the Solea cart

Medical Cart Capabilities

Medical Cart Capabilities

  • Mobile console and cart architecture

  • Articulating arm and monitor positioning design

  • Mobility, stability, and footprint planning

  • Cable, accessory, and storage integration

  • Full-scale mockups for clinical workflow evaluation

  • Sheet metal, casting, and molded component design

  • Design for manufacturing and supplier coordination

Medical Cart Program Engagement

Medical Cart Program Engagement

HERNETICS can take your mobile cart and console programs from full-scale mockups through production-ready design, or supports a defined phase such as arm development or design for manufacturing.